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- Contact Person : Ms. Wang Joan
- Company Name : Extreme Machinery Manufacture Co., Ltd. (Jingjiang)
- Tel : 86-523-84858878
- Fax : 86-523-84828148
- Address : Jiangsu,Jingjiang,B Building, Henglong Business Center,Jingjiang,Jiangsu,China
- Country/Region : China
- Zip : 214500
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EMM102-3 two-component elastomer pouring machine
1. Introduction
EMM102 series elastomer casting machine is my company tracking international high-end technology products, with the polyurethane industry application independent innovation and development of a high technology products. The Lord shut a imported from abroad, the technology of equipment performance and safe and reliable performance reach the advanced level of the same period foreign similar products.
EMM102 series elastomer casting machine has two to five components, flow rate from 0.2 kg/minutes to 120 kg/minutes. The feed store from 20 to 1000 L L.
EMM102-3 type two components elastomer casting machine, using A prepolymerization body (A), 1 MOCA/BDO (b.) material cans, Two measurement unit by frequency conversion governor control respectively metering pump output flow, thereby change different mixing index. Specially for the TDI MDI or system of polyurethane elastomer products of the production.
2. Main parameters and descriptions for the equipment
2.1Type: EMM102-3
2.2 Suitable: polyurethane elastomer casting products
2.3 Suitable material viscosity (80°C--160°C):
Prepolymer: ~4000mpa.s
MOCA/BDO:10~1000mPas
2.4Pouring output:2000-10000g/min (mixing-ratio100:14),
with mixing-ratio range adjustable: 100:6-100:20
2.5 Casting program time:0.5 ~ 99.99s(accurate to 0.01 s)
2.6 Inject the quantity of the procedure:
Manual / automatic inject: 9
2.7 Metering unit: For the measurement of components, measurement accuracy of ≤ 0.5%.
Composed by brackets, mechanical stepless speed regulation gear motor, couplings, high-precision volumetric gear metering pump and valve, pressure sensor, rotational speed sensor. Speed gear motor and metering pump are connected through the connecting shaft.
2.8 Working pressure limit and control system
The polymer and MOCA components work pressure control between in 0 ~ 4 Mpa. If working pressure beyond the scope of the set, the equipment to be automatic stop injection, alarm and showa "work pressure is not normal" fault information.
Components of the metering pump minimum preloading prepolymerization protection set for 0.25 MPa pump body, MOCA pump set to 0.15 MPa.
2.9 Flow controls and filling unit
2.10 Component filter:
2.11 Mixing head 1 piece
2.12 Mixing head cantilever 1 piece
2.13 Mixing head cleaning system 1 piece
2.14 Prepolymer Tank: 1 piece
2.15 MOCA Tank 1 piece
2.16 Temperature control unit 2
2.17 Vacuum deaeration Unit
2.18 Electrical control system
2.19 Piping system
2.20 Others
power supply: 3× 380V/50HZ(if need transformer, provided by the user)
Input power: 27KW
Weight: 1700KG
Ground dimension: 1950mm×1600mm×2100mm(L×W×H )
3. System configuration
3.1 EMM102-3 Elastomer casting machine
item | description | producing area | quantity |
1 | Machine frame | China | 1 set |
2 | A(Prepolymer) metering unit | Metering pump: German Barmag; Motor: SEW | 1 sets |
3 | B(MOCA/BDO) metering unit | Metering pump: German Barmag; Motor: SEW | 1 set |
4 | C(Color)metering unit(option) | Metering pump: German Barmag; Motor: SEW | |
5 | Pressure limit and control unit | China | 2sets |
6 | Flow controls and filling unit | Taiwan-owned enterprise | 2 set |
7 | Prepolymer nets type filter | China ST50-2A(300μm) | 1 sets |
8 | MOCA/BDO nets type filter | China SG25-2A(200μm) | 1 set |
9 | Mixing head | China | 1 set |
10 | Mixing head cantilever | China | 1 set |
11 | Prepolymer barrel 220L | China; | 1 sets |
12 | MOCA/BDO barrel 60L | China; | 1 set |
13 | Temperature control machine | China | 2 sets |
14 | Electric control system | Low-pressure,button: Schneider electric Frequency converter: Taiwan Taida Other: China | 1 set |
15 | Piping system | High-pressure pipe: China Electromagnetic valve: YADEKE(Taiwan) Other: China | 1 set |
16 | Vacuum deaeration system | Vacuum pump: 2X-15 Buffered barrel | 1 set |
3.2 Accessories, spare parts and special tools list
item | description | producing area | QTY |
1 | Material cans of mixing mechanical seal | China | 2 pcs |
2 | Mixing head, coat, nozzle | China | 3 sets |
3 | Other seals | China | Standard configuration |
4 | Random installation tools | China | 1 set |
5 | Liquid wash electromagnetic valve | China | 1pc |
6 | Air blast electromagnetic valve | China | 1pc |
7 | Pouring material electromagnetic valve | Taiwan | 1pc |
8 | filterscreen | China | 2pcs |
EMM102-3 two-component elastomer pouring machine