Extreme Machinery Manufacture Co., Ltd. (Jingjiang)
Main products:ironworker,shear machine,press brake
Products
Contact Us
  • Contact Person : Ms. Wang Joan
  • Company Name : Extreme Machinery Manufacture Co., Ltd. (Jingjiang)
  • Tel : 86-523-84858878
  • Fax : 86-523-84828148
  • Address : Jiangsu,Jingjiang,B Building, Henglong Business Center,Jingjiang,Jiangsu,China
  • Country/Region : China
  • Zip : 214500

EMM102-3 two-component elastomer pouring machine

EMM102-3 two-component elastomer pouring machine
Product Detailed
EMM102-3 two-component elastomer pouring machine

EMM102-3 two-component elastomer pouring machine

1. Introduction

EMM102 series elastomer casting machine is my company tracking international high-end technology products, with the polyurethane industry application independent innovation and development of a high technology products. The Lord shut a imported from abroad, the technology of equipment performance and safe and reliable performance reach the advanced level of the same period foreign similar products.

EMM102 series elastomer casting machine has two to five components, flow rate from 0.2 kg/minutes to 120 kg/minutes. The feed store from 20 to 1000 L L.

EMM102-3 type two components elastomer casting machine, using A prepolymerization body (A), 1 MOCA/BDO (b.) material cans, Two measurement unit by frequency conversion governor control respectively metering pump output flow, thereby change different mixing index. Specially for the TDI MDI or system of polyurethane elastomer products of the production.

2. Main parameters and descriptions for the equipment

2.1Type: EMM102-3

2.2  Suitable: polyurethane elastomer casting products 

2.3 Suitable material viscosity (80°C--160°C):

Prepolymer: ~4000mpa.s

MOCA/BDO:10~1000mPas

 2.4Pouring output:2000-10000g/min (mixing-ratio100:14),

with mixing-ratio range adjustable: 100:6-100:20

2.5 Casting program time:0.5 ~ 99.99s(accurate to 0.01 s)

2.6 Inject the quantity of the procedure:

   Manual / automatic inject: 9

2.7  Metering unit: For the measurement of components, measurement accuracy of ≤ 0.5%.

Composed by brackets, mechanical stepless speed regulation gear motor, couplings, high-precision volumetric gear metering pump and valve, pressure sensor, rotational speed sensor. Speed gear motor and metering pump are connected through the connecting shaft.

2.8 Working pressure limit and control system

The polymer and MOCA components work pressure control between in 0 ~ 4 Mpa. If working pressure beyond the scope of the set, the equipment to be automatic stop injection, alarm and showa "work pressure is not normal" fault information.

Components of the metering pump minimum preloading prepolymerization protection set for 0.25 MPa pump body, MOCA pump set to 0.15 MPa.

2.9 Flow controls and filling unit

 

2.10 Component filter: 

2.11 Mixing head     1 piece

2.12 Mixing head cantilever   1 piece

2.13 Mixing head cleaning system   1 piece

2.14 Prepolymer Tank: 1 piece

2.15 MOCA Tank   1 piece

2.16 Temperature control unit   2

2.17 Vacuum deaeration Unit

2.18 Electrical control system

2.19 Piping system

2.20 Others

power supply:  3× 380V/50HZ(if need transformer, provided by the user)  

Input power: 27KW

Weight: 1700KG

Ground dimension: 1950mm×1600mm×2100mm(L×W×H )

3. System configuration

3.1 EMM102-3 Elastomer casting machine

  

item

description

producing area

quantity

1

Machine frame

China

1 set

2

A(Prepolymer) metering unit

Metering pump: German Barmag;

Motor: SEW

1 sets

3

B(MOCA/BDO) metering unit

Metering pump: German Barmag;

Motor: SEW

1 set

4

C(Color)metering unit(option)

Metering pump: German Barmag;

Motor: SEW

 

5

Pressure limit and control unit

China

2sets

6

Flow controls and filling unit

Taiwan-owned enterprise

2 set

7

Prepolymer nets type filter

China ST50-2A(300μm)

1 sets

8

MOCA/BDO nets type filter

China SG25-2A(200μm)

1 set

9

Mixing head

China

1 set

10

Mixing head cantilever

China

1 set

11

Prepolymer barrel 220L

China;

1 sets

12

MOCA/BDO barrel 60L

China;

1 set

13

Temperature control machine

China

2 sets

14

Electric control system

Low-pressure,button: Schneider electric

Frequency converter: Taiwan Taida

Other: China

1 set

15

Piping system

High-pressure pipe: China

Electromagnetic valve: YADEKE(Taiwan)

Other: China

1 set

16

Vacuum deaeration system

Vacuum pump: 2X-15

Buffered barrel

1 set

3.2 Accessories, spare parts and special tools list

item

description

producing area

QTY

1

Material cans of mixing mechanical seal

China

2 pcs

2

Mixing head, coat, nozzle

China

3 sets

3

Other seals

China

Standard configuration

4

Random installation tools

China

1 set

5

Liquid wash electromagnetic valve

China

1pc

6

Air blast electromagnetic valve

China

1pc

7

Pouring material electromagnetic valve

Taiwan

1pc

8

filterscreen

China

2pcs

EMM102-3 two-component elastomer pouring machine



Copyright Notice @ 2008-2012 ECVERY Limited and/or its subsidiaries and licensors. All rights reserved.